Our Equipment
Welding
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Republic Vertical Continuous Hole Welder
2- to 48-inch ID weld capacity
12-foot length capacity
24-inch stroke
360-degree column rotation -
Boretech Portable Continuous Hole Welder
1- to 27-inch ID weld capacity
57-inch extended reach
12-inch stroke -
Fanuc Arcmate Robotic Welder
6-axis arm
Water-cooled torch
48-inch diameter by 300-degree rotation -
Praxair Metal Spraying System
Dual-wire-feed spray gun -
Republic Twin Head Submerged Arc Weld Build Up System
24-inch OD diameter capacity
13-foot bed length
There are also numerous welder banks, heat tables, preheat boxes, weld positioners, Arcair arc gouging stations, plasma cutters, etc.
Machining
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Innocenti NC Floor Type, Ram Style Horizontal Boring Mill
11-by-11-foot power infeeding rotary table with 120,000-pound capacity
8-inch spindle
Machine travel – 36-foot horizontal, 12-foot vertical, 7-foot cross
Rotary milling and single-point turning capabilities -
Kuraki CNC Table Type Horizontal Boring Mill
48-by-120-inch table with 5-by-6-foot rotary table
30,000-pound capacity
5-inch spindle -
Lucas CNC Table Type Horizontal Boring Mill
60-by-110-inch table with 4-by-6-foot rotary table
30,000-pound capacity
5-inch spindle -
Lucas NC Table Type Horizontal Boring Mill
48-by-122-inch table
20,000-pound capacity
5-inch spindle -
Mitsubishi CNC Vertical Machining Center
78-by-157-inch table
30-tool ATC
55,000-pound capacity
4-inch spindle
78-inch column height, 5 face machining capacity
There are also 3 additional Bridgeport CNC Machining Centers and 1 King Vertical Boring Mill with a 52-inch table.
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Poreba Heavy Duty Engine Lathe
33-foot bed length
78-inch swing over bed
66-inch swing over saddle
88,000-pound load capacity -
LeBlond Gap Bed Lathe
192-to-336-inch bed length
36-inch swing diameter
6,000-pound load capacity -
Mazak CNC 4 Axis Flat Bed Lathe
122 inches between centers
30-inch swing diameter
6,000-pound load capacity -
Landis Cylindrical Grinder
102 inches between centers
24-inch maximum grinding diameter
5,000-pound capacity -
Toyoda Cylindrical Grinder
98 inches between centers
17-inch maximum grinding diameter
2,600-pound capacity -
Republic Horizontal Hone with Oil Chiller
15-inch diameter by 22-foot capacity
Can flip piece and hone additional length
There are also 8 additional Manual Lathes with swing capacities from 16 to 27 inches.
Assembly and Disassembly
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Chambersburg 600-Ton Horizontal Wheel Press
13-inch ram
32-inch stroke -
Nugier 200-Ton Vertical Press
4-inch ram
14-inch stroke -
Clemco Industries Abrasive Blast Room
20-by-30-by-12 feet
7-by-15-foot rail car blast base
teel shot blast medium -
(2) Salem Brosius Natural Gas Car Bottom Stress Relief Furnaces
#1 Dimensions – 7-by-13-by-15 feet (height-by-width-by-depth)
#2 Dimensions – 7-by-13-by-25 feet (height-by-width-by-depth)
44.4 million BTU, excess air
1,650-degree maximum
100,000-pound load capacity
Connected to OM-550 data logger with 5 thermocouple recording channels
Inspection/Quality Control
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ROMER Portable CMM Measuring Device
This is used during the final check for dimensional accuracy and reverse engineering.
Our Inspection and Q.C. test methods and equipment include:- (2) Sperry Wet Magnaflux machines for MPI
- Numerous hand-held Dry Magnaflux (Powder Type) for MPI
- Dye Penetrant (LPI)
- TSI (Test Systems International) Crack Depth Indicator
- Equotip Portable Digital Hardness Tester
- Mitutoyo Profilameter Surface Tester
- Krautkramer Bransen Ultrasonic Testing Machine